Electrical Shift Technician Job, Latest Engineering Kenyan Jobs,
About the Role
- This role works directly with the E&I engineer, Asset Care Manager, Shift Team Leaders, Quality team and very closely with the Spirits Site Manager, Engineering Stores Manager, Technical department and the Technical Operators.
- Externally this role also has regular contacts with Contractors, Equipment suppliers and consultants and Site safety.
Market Complexity
- The company has undergone changes in its asset care policy through adoption of Reliability centered maintenance (RCM) strategy focused on attaining maximum equipment reliability and performance at optimum cost.
- The role works hand in hand with the asset care manager in setting and executing asset care performance objectives with KPI’s to address all key elements of the strategy.
- The role does assist for medium- and long-term asset care planning in line with strategy. The ultimate goal is to embed the 9 BCM asset care pillars that will drive paradigm shift in the ways assets are managed.
Leadership Responsibilities:
Decision Making Authority
- Provide builds into maintenance plans, weekly, monthly & annual in liaison with planner, E&I Engineer and ACM.
- Orchestrate continuous improvement activities.
- Implementation of engineering and maintenance issues within agreed standards.
- Orchestrate problem solving in liaison with ACM and E&I Eng.
- Decide on temporary remedial measures and modification on Electrical systems to sustain production while arrangements for permanent solution are being made.
- Freedom of action within company policy and procedures.
- Evaluation of the quality of spares supplied.
- Recommend stocking of non-stock items.
Relationships
- E&I engineer administratively and on day-to-day activities in UDV Processes
- Site safety team on PTW system, safety standards i.e. providing Engineering solutions through ERICPD, SFIP, SIRC closure
- Stores manager on receipt of ordered services stock and non-stock.
- Electrical and Instruments Engineer in relation to maintenance, plant modifications, breakdown maintenance and continuous improvements.
- Procurement on supplier reviews, spares acquisition and resolving TQ
- Shift Managers and UDV Technical operators on day-to-day activities in Packaging Halls, blending plant, RO plants, RTD plant as well as UDV facilities and adjacent areas.
- UDV quality manager on equipment effectiveness validation and defect identification and elimination
- Utilities team on utilities optimization
- OPEX team through MMS on driving best practices, DMAICs and process codification.
- Work with External contractors on commissioning of contracted new installations and supervision of repair/service and maintenance works.
Top Accountabilities
Decision Making Authority
- Responsibility for asset maintenance and recommendation on improvement, replacement, modification and decommission.
- Ensure availability of non-stock/nil stock spares
- Determine equipment centre lines, track deviations, stop and fix any equipment deviating from standard operating parameters.
- Determining causes of breakdowns and giving solutions
- Order available spares from store during B/downs or maintenance.
- Maintain instruments to required calibration schedule
- Maintain equipment software backups periodically
- Deciding on which tasks to refer to E&I engineer
Key Performance Indicators
- Execution of maintenance activities to plan i.e. zero maintenance excess.
- Deliver on quality by ensuring process parameters are controlled and maintained within recommended set values through equipment process validation
- New installations/plants operate as per agreed commissioning standards.
- Champion raising and closing of SIRCs
- Deliver plant Reliability as per AOP
- Deliver plant Availability as per AOP
- Weekly tracking and control of equipment MTTR & MTBF.
- Deliver on AOP Maintenance Cost Per HL
- Ensure delivery of zero harm agenda by ensuring 100% working of all equipment safety mechanisms
- Optimize water and energy usage as defined by OEM
- Track PPM completion and backlog management
- Environmental KPI’s.
- Adherence to training plan
- Adherence to walk about and inspection schedule
- Carry out failure mode analysis on replaced components for feedback to ACM, E&I engineer and OEM
- Lead delivery of RCPS as per defined triggers
- Compliance to audit one plan.
- Capturing all machine related issues in CMMS (SAP)
- Drive improvement through use of MMS tools (e.g. DMAICS, STM, FI etc)
- Standardizing of maintenance procedures and processes i.e. centre lining, process equipment codification
- Drive sustainability projects i.e. Energy and water optimization
Qualifications and Experience Required:
- Higher national diploma with a min of 5 years proven experience or Bachelors Degree in Electrical Engineering with 2-5 years’ proven experience in the FMCG industry
- Ability to interpret technical drawings, maintenance manuals, schematic drawings and general engineering specifications to carry out the job.
- Ability to work with industrial software eg Siemens Step 7, TIA, WinCC, SoMachine etc
- Demonstrate understanding of PLCs, HMIs and engineering networks
- Use of SAP – maintenance
- Reliability Centred Maintenance (RCM)
- Failure Mode Effects and Criticality Assessment (FMECA)
- Asset care Best Practice
- Knowledge of Bottling procedures to avail plant availability and equipment service
- Appreciation of procedures of personnel, stores, security and purchasing departments
- Solid Trouble shooting skills.
- Ability to communicate in both written and oral formats.
- Planning/ Presentation/Interpersonal skills
- Knowledge in industrial health & safety and management techniques
- Knowledge of World Class Manufacturing standards
- High interpersonal efficiency to develop and sustain robust relationships
- Role model of high-performance mentor skills and people management
- Good negotiator
- Good industrial relations skills
- Familiar with skills and proficiency descriptions and able to interpret training and development needs
- Knowledge of ISO 9001 for Quality, Energy Management Policy HACCP- ISO 22000 for food safety, ISO 14001 for Environment & OHSAS – ISO 18001 Health and Safety standards plus any other management systems that may apply.
- Ability to work on shift
How To Apply
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Cynthia Chebet2022-03-04T09:53:58+03:00
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